HarvestWatch controlled-atmosphere system produces firmer apples

By Kimberly Warren
Associate Editor

Apple growers are faced with a retailer-driven supply and demand. What the retailer demands, it must be supplied – especially in the shadow of large retailers like Wal-Mart. And what is demanded is a year-round supply of high quality apples.

Products like SmartFresh, from AgroFresh, can help extend an apple’s shelf life. But what if that can be done without chemicals?

Researchers in Canada are saying it can – with HarvestWatch.

HarvestWatch is a sensor and computer-based software system that utilizes changes in chlorophyll fluorescence to determine optimum storage conditions.

“HarvestWatch is placed over a sample of the apples in a special box or kennel,” said Robert Prange with Agriculture and Agri-Food Canada’s Atlantic Food and Horticulture Research Centre. “And that sensor head has four LEDs with a detector in the middle. Those LEDs are emitting red light to the surface of the product. If the product is a fruit or vegetable with chlorophyll in it, the chlorophyll will absorb the red light. If healthy, a characteristic fluorescence signature is emitted; if unhealthy, that signature changes. And that fluorescence is recorded continuously by the detector.”

If the oxygen level in the controlled-atmosphere (CA) room is too low, the sensor will detect that through the amount of light sent back to it. This is then recorded on the software that is displayed on the main computer in the CA computer room, Prange said.

“We’re dealing with controlled atmosphere, and the benefit of CA, in theory, is storing the product at the lowest acceptable oxygen,” he said. “HarvestWatch finds that lowest acceptable oxygen and allows the operator to keep it at that point.”

A representative sample of the apples in storage is used as the measurement group. They are put in a container with the sensor, and cables running from the sensor out of the CA room to the main computer carry the information.

“Generally, in a standard size CA, you’d take four to six samples (six to eight pieces of fruit in each),” said Michael Hodgett, vice president of business development and marketing for Satlantic in Halifax, Nova Scotia, Canada. Satlantic Inc. is the company that markets HarvestWatch. “You pick it to be representative of your entire room’s fruit. Every hour there’s a measurement taken.”

Hodgett said that if the oxygen levels are accidentally too low in a CA room, the fruit begins to produce a lot of the metabolic products of anaerobic respiration, which cause off-flavors in the fruit. HarvestWatch will warn the operator that this is happening, and low oxygen problems are avoided.

With the sensors running throughout the storage season, the CA operator can keep a constant eye on the oxygen levels and know exactly where the threshold level is between healthy fruit and fruit that is not storing well.

“HarvestWatch has the ability to warn a storage operator that something is incorrect in the CA instrumentation,” Prange said. “We have seen numerous examples in our research and commercial trials where the fluorescence signal was going up. This was caused by CA equipment malfunction that the operator wasn’t aware of – HarvestWatch was warning of problems.”

The benefits of HarvestWatch don’t just stop at reducing off flavors. Among the benefits are firmer fruit and even the reduction of superficial scald.

“It’s has really good performance when you use it to prevent scald,” Hodgett said. “That’s the place where there’s a huge opportunity for people in the organic market because they can’t use the chemicals…You no longer have to market it (the fruit) early in order to minimize scald. You can hold your fruit and you can take it to market when you want to go, not when you feel you have to.”

“HarvestWatch results in firmer fruit with better shelf performance, fresher color and scald reduction,” Prange said.

And HarvestWatch isn’t only for apples. It is currently being used or tested on kiwi, pears, avocados, lettuce, green pepper, cabbage and mangoes.

Each system costs around $12,000 (U.S. dollars) to set up. That includes the sensors, software, all the cables, connectors and the support to get the system up and running. There are even lease options available on a case-by-case basis.

Hodgett said there are about 30 HarvestWatch systems in use around the world by researchers and commercial operations.

For more detailed information, call (902) 492-4780 or visit www.harvestwatch.com.



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