Grower Uses High Tunnels to Protect Sweet Cherries

By Bill and Mary Weaver
Eastern Correspondents

Weaver’s Orchard in Morgantown, Pa., saw the benefits of using Haygrove high tunnels to cover 240 sweet cherry trees – 6/10 of an acre – this past year.

“Protection from excessive rain was a big benefit for us last year,” said Ed Weaver, orchard owner. “We lost as much as 70 percent of our cherry crop outside the tunnels to cracking.

“We were also able to put bird netting over the open lower sides and ends of the tunnels. Because we didn’t have the risk of cracking from the rain or of bird predation, we were able to allow the cherries to ripen to a fuller maturity. Consequently, the cherries we picked in the tunnels were larger in size, and they also had a higher sugar content,” Weaver said.

A lot of the cherries at Weaver’s Orchard are sold as pick-your-own.

“With the tunnels, customers were able to pick on rainy days,” Weaver said.

And of course, the tunnels offered frost protection. Using the tunnels cut spray costs, too, since the trees stayed dry. Weaver’s Orchard is one of the first operations in the country to use Haygrove high tunnels with cherry trees.

Haygrove tunnels are on legs and have the bottom 4-1/2 feet of the sides of the tunnel open. In cold weather, plastic can be attached to cover the legs, but as the weather warms, with that 4-1/2 feet of open space, the tunnels are self-ventilating.

“There’s not much need to vent the tunnels by putting the sides up and down,” Weaver said. “There’s only about an eight-degree daytime difference between the inside of the tunnel and the outside temperature.”

The Weavers didn’t get the plastic on until the middle of May. Now that the structures are in place and they’ve had experience with the tunnels, they would like to use them to advance the bloom date next year.

“We can’t cover the tunnels too early, because the structures can’t handle more than 3 to 4 inches of snow,” he said. “The tunnels are affordable for large acreages because they don’t have a really heavy structure. But if we put on the plastic by the 20th of March, we hope to be able to get a week’s advance in our bloom date.”

To pollinate the blossoms at that early date, Weaver said he plans to use bumblebees.

“Growers in England are using bumblebees successfully to pollinate cherries in high tunnels,” he said.

Cherries fit nicely into Weaver’s Orchard’s pick-your-own set-up.

“There’s a good demand for pick-your-own cherries and they also overlap with pick-your-own strawberries, as the strawberry season is finishing up, and then overlap with the beginning of pick-your-own raspberries,” he said. “So we have more than one crop at a time to attract pickers to the orchard.”

Weaver’s Orchard customers prefer the largest, darkest varieties of sweet cherries: Hartland and Hedelfingen. The operation also has Summit, Rainier and Sweetheart trees under plastic. All cherry trees are on Gisela-5 dwarfing rootstocks.

“For our purposes, this rootstock produces trees up to 12 feet high,” Weaver said. “Our trees are 7 to 8 years old, and we’re pleased so far. The key with Gisela-5 rootstocks is aggressive pruning, so that the trees have new, vigorous growth each year.”

The Weavers let customers pick from the lower branches and then bring ladders in, and employees pick the tops of the trees.

There has been no shortage of customers for their pick-your-own cherries. The operation is able to charge as high a price for their pick-your-own fruit as people would have to pay for Western cherries.

“Our customers are getting the cherries fresh, they know that they are locally grown, and they enjoy the experience of picking their own fruit,” Weaver said.

After their success with their first use of Haygrove high tunnels, Weaver plans to expand their use next spring.

“We’re thinking about covering more cherries next spring, and we also plan on trying the tunnels over our 2/3 acre of blueberries,” he said. “The tunnels should raise temperatures enough to increase the size and sugar content of our blueberry crop. We’re also planning to do a test plot with red raspberries.”

The orchard has three acres of blackberries and black and red raspberries, 75 percent of which are sold through pick-your-own.

“The structures should easily last 15 years,” Weaver said, “and the company recommends replacing the plastic every three years.

“This year, with a 70 percent loss of cherries outside the tunnels due to cracking, the tunnels were very valuable. I’d say it would take four to five years for a tunnel to pay for itself.”

When the tunnels were being constructed last spring, Weaver said the company came out and helped them get all the legs in. They also helped the Weavers put up the first bay. Weaver’s Orchard currently has three bays.

“The Haygrove company has a good support system. Our main challenge was our very rocky soil. We had to use a jackhammer to do a pilot hole before they could augur the legs into the ground, which was hard work,” Weaver said.

When the cherry and berry season is over, Weaver’s Orchard begins selling pick-your-own peaches on Saturdays only. Some early varieties, which tend to be small, are blossom-thinned by hand, first with a hand-held brush, then by workers who remove more of the excess blossoms.

“We have six Flamin’ Fury varieties,” Weaver said. “The two I like best are 24-007 and 20-007. No. 23 looks pretty good too, and 7A isn’t bad, although I’d like to see a better size. And I’m pretty happy with PF1, the first of the season.”

Weaver’s Orchard can store 10,000 bushels of apples. About one-third of their apple crop is sold through their farm market.

To attract customers to the market all winter long, market manager Dwayne Musser said that they carry a full line of fruit and produce all year long.

“We strive to buy high quality. Our object is not to be the cheapest, but to have the best quality. A lot of our customers shop at the grocery store for groceries, but come out here to get their fruit and produce,” he said.

To maintain produce quality, the display tables in the market are on wheels, and can be quickly covered and wheeled into the cooler at night.

The operation is in its second year with a UV treating system for cider.

“The machine cost a lot up front,” Musser said, “but it’s very inexpensive to use and ensures a safe product. We get a lot of comments on the quality of our cider.”

Natural cheeses, cut off a big block, other dairy products, an in-market bakery and fruit and vegetable gift baskets also draw customers to the market all year.

“We started taking credit cards several years ago as a convenience to our customers, and now a high percentage of our sales are paid for with credit cards,” Musser said.

“We strive to be not just a stop along the way, but a destination by offering entertainment and activities for the children as well as pick-your-own,” he added.




© 2003 | Great American Publishing | All Rights Reserved
The Fruit Growers News
616-887-9008 | fax 616-887-2666 | email